Fully Automatic Monoblock Filling, Plugging, Capping Machine
*Tooled To Run Customer's Supplied 1.25oz Drug Oval Bottles With Customer's Supplied Plastic Friction Fit Plugs And CRC Caps*
(Photos/videos are of previous projects and are shown for example only)
Monoblock Machine consisting of 24 station indexer with custom starwheel(s) which will control the containers throughout the entire filling, plugging, & capping process. Each station will consist of multiple functions in order to automatically fill, plug, & cap customer's supplied bottles @ speeds of 40ppm or higher.
-1 Year Warranty (Excluding standard wear parts such as rubber bottle grippers, rubber capping chuck inserts, piston gaskets/seals, etc.). Spare wear parts to be included with the machine.
-New s/s conveyor belt. Approx. 8-10' Long x 3.25" wide. Equipped Low Friction Guide Rails & Belting (as per customer's request). Conveyor to be mounted on common frame of Monoblock Machine, leaving approx. 3'-4' at infeed of machine to allow ample space for customer's OMEGA Bottle Unscrambler.
Automatic Filling:
-2 Head Piston Filling Station with bottom-up fill. Utilizing (x2) FILAMATIC Pistons in order to achieve a gradual fill
-Filling Station to be equipped with all necessary sensors, including no-bottle no-fill
Automatic Plug Inserting:
-Machine will consist of a vibratory bowl feeder and vibratory inline track to orientate customer's supplied plugs.
-Automatic Plug Inserting Station to properly apply customer's supplied plugs onto customer's supplied bottles
-Pre Feeder to supply vibratory bowl feeder
-Equipped with all necessary sensors including, but not limited to: no-bottle no-plug, vibratory bowl level sensor, & vibratory inline track sensor to ensure plug feeding system is kept sufficient
Automatic Cap Placement:
-Machine will consist of a vibratory bowl feeder and vibratory inline track to orientate customer's supplied caps
-Automatic Cap Application Station to properly apply customer's supplied caps onto customer's supplied bottle and start the thread onto the neck of the bottle, ensuring correct cap placement
-Pre Feeder to supply vibratory bowl feeder
-Equipped with all necessary sensors including, but not limited to: no-bottle no-cap, vibratory bowl level sensor, and vibratory inline track sensor to ensure cap feeding system is kept sufficient
Final Torque Station:
-Automatic Final Torque Station, Equipped With Magnetic Clutch To Achieve Consistent Cap Torque At Industry Spec For Customer's Supplied "CRC" Caps
-Final Torque Station will utilize a custom capping chuck (either 3 jaw type, serrated type, or other custom design). TBD in order to best suit customer's application.
-Bottle Gripping system to control the container and prevent spinning or lifting while final torque is being applied
-Filled & finished containers will then automatically exit the starwheel and continue back onto the outfeed conveyor for any downstream operations.
-Machine will be controlled through a PLC and HMI Touch Screen Controller, where any necessary adjustments can be made quickly and easily.-Machine equipped with all necessary sensors/controls/E-Stops, etc.
-Bottle presence sensor at infeed of machine, as well as at each station such as: Filling Stations, Plugging Station, Capping Station, Etc.-With all necessary tooling to run customer's supplied bottle, plug, & cap components
-Power Requirements: 120VAC, 1 Phase
All Monoblock Machines are custom-built to order at our in-house facility in PA and will be tooled to your bottles/caps & other components.
*NEW* 48" Diameter S/S Rotary Accumulation/Surge Table:
-To transfer customer's bottles from Monoblock Filler, Plugger, Capper Onto customer's labeling machine
-Motorized unscrambling wheel to accommodate customer's oval bottles (variable speed)
-Equipped with manual open/close exit gate at outfeed of surge table to allow bottles to accumulate on rotary table during label change
-Rotary table is driven by high-performance D.C. Gearmotor with variable speed controller
-Power requirements: 120VAC, 1 Phase
Estimated Lead Time: Approx. 12 weeks from receipt of cleared payment.
(Please be advised that any warranty/guarantee/return policy provided from the seller is between the buyer and the seller only. Bid on Equipment is not and cannot be held responsible in any way. Please reference our Terms and Conditions for further information.)
Additional Prep Fees May Apply
